Quanzhou Government Project Helps Enterprises To Build Smart Manufacturing

"The new round of technological revolution and industrial pformation is ready for development. Intelligent manufacturing is increasingly becoming an important direction of production mode pformation.

The manufacturing of textile and footwear industry in Quanzhou has basically realized mechanization and advanced equipment, and the overall level of manufacturing technology is changing from mechanization to automation. In this process, the information system is basically implemented.

Dean Li Shiqi pointed out.

Haitian material is Quanzhou.

One of the leading enterprises, before the application of CNC dyeing machine, production efficiency doubled, manpower reduced by half.

With the support of the Quanzhou science and Technology Bureau, we have jointly developed the "quasi fast cross intelligent manufacturing supply chain system construction project" with the Beijing blue technology company (the technology licensing agency of the Chinese Academy of Sciences), the software company of the Chinese Academy of Sciences (China) Software System Co., Ltd. and the green energy (Beijing) New Energy Technology Co., Ltd. (the German SEDO company in China).

According to the introduction, the clothing and textile industry in Quanzhou, especially the fabric enterprises, mostly adopt the traditional whole season forecasting and ordering large wholesale mode, resulting in backlog of stocks, and the best-selling products are out of stock.

For this reason,

The professor put forward three major changes: from the past to reduce the cost of procurement and reduce the cost of operation, and turn it into a significant increase in profits and a significant reduction in operating costs; from the pursuit of local maximization to the overall coordination of upstream and downstream; from the large-scale production and business model promoted by prediction (wholesale) to the important demand level of customer centered and adequate number of customers.

The pformation to the specific operation practice is to establish a retail and profit model to reduce the first order, increase the replenish order and increase the marketable new products, and establish the downstream customers.

Partnership.

Through the adoption of the whole process digital printing and dyeing process control system of Germany SEDO company, the intelligent pull supply chain planning and monitoring system is implemented, and integrated with the production ERP system, and a demonstration factory for timely delivery and fast delivery is established and promoted, so as to change the business mode of the whole middle and lower reaches garment enterprises.

It is understood that the project can greatly reduce the workload and reduce labor, from the original average of each worker to operate 3 dyeing machines, increased to 5~6 per person; the laboratory proofing from the original proofing success rate in the 5 edition to 8 edition; the first pass rate of products from the current 70% -75% to more than 80%~85%, and record the dyeing machine running process of various data, reduce the impact of human factors on the dyeing process.

In addition, the controller collects water, electricity, steam and other energy consumption information of each cylinder cloth accurately, controls water intake and saves energy.

More importantly, the project establishes information databases with manufacturers, designers, customers, etc., and provides relevant parameters in time to regional textile and Garment Co production companies, and carries out remote automatic control, so as to achieve rapid response and standardization of textile and garment production.

The project started as Yan Zhihuang, director of Quanzhou science and Technology Bureau, said: "we need to accelerate the effective use of science and technology in the economic and social pformation into productive forces, actively integrate resources, and solve the problem of industrial pformation and upgrading."